Sulphur Recovery & Tail Gas Treating

Consultant/Trainer: Egbert van Hoorn & Frank Oehlschlaeger

Sulphur Recovery & Tail Gas Treating Environmental regulations are tightening. Refinery efficiency is under pressure. The demand for skilled engineers and operators in Sulphur Recovery and Tail Gas Treating has never been higher. A single misstep in your SRU operations can mean compliance violations, costly shutdowns, or even catastrophic failures.

This course is led by Egbert van Hoorn and Frank Oehlschlaeger, industry veterans with 30+ years of real-world experience in process technology, gas treatment, and emissions control. Their expertise comes from working inside refineries and gas plants, tackling complex operational challenges first-hand. Their insights will give you practical, field-tested strategies that you won’t find in textbooks.

Pricing

€2350

Location

Amsterdam, The Netherlands

Dates

16-17 April 2025

About the Trainer

Egbert van Hoorn:Egbert specializes in Amine Treatment, Sour Water Stripping, Sulphur Recovery, Tail Gas Treatment, and Hydro-desulphurisation. He excels in design, modelling, training, coaching, and field troubleshooting.

Frank Oehlschlaeger:Frank has over 28 years of experience in Gas and Liquid Treating and Sulphur Processes. With a Dipl.-Ing. in Chemical Engineering from RWTH Aachen, he is an expert in Amine and Caustic Treatment, Sour Water Stripping, Sulphur Recovery, Tail Gas Treatment, and Adsorption processes. Frank is passionate about sharing his knowledge with younger engineers.

Participants

This course is ideal for professionals such as process engineers, operations engineers, refinery engineers, chemical engineers, environmental engineers, maintenance managers, plant managers, safety engineers, and technical specialists.

As a participant, you gain valuable insights into the design, operation, and troubleshooting of Sulphur Recovery and Tail Gas Treating systems. This course is suitable for both experienced professionals and those who are newer to the field.

Learning Objectives

In the 3-day course, you will explore proven technologies, their pros and cons, and key design considerations.

The 2-day operator training focuses on site-specific technology, best practices, and operations, using DCS screenshots for practical, tailored learning. You can expect to gain a comprehensive understanding of sulphur recovery processes, including the design, operation, and troubleshooting of Sulphur Recovery Units (SRUs).

You will explore various tail gas treating techniques, such as SCOT and Superclaus®, while focusing on operational safety and troubleshooting.

Day 1
SRU fundamentals:
  • Introduction and environmental impact
  • Sulphur Recovery fundamentals
    • Claus reaction
    • Modified Claus process
    • Side reactions
    • Sour water stripper gas processing
    • Oxygen enrichment of process air
    • Design variations
  • Sulphur Recovery Unit equipment
    • General design conditions
    • Air blower
    • Air and acid gas preheater
    • Main combustion chamber
    • Waste heat boiler
    • Sulphur condenser
    • Sulphur lock and sulphur piping
    • Process gas reheating (direct and indirect)
    • Reactor
    • Catalyst
    • Sulphur coalescer
  • Tail gas incineration
    • Thermal incineration
    • Catalytic incineration
  • Sulphur degassing
    • Shell sulphur degassing process
    • D’GAASS process
    • Catalytic enhanced degassing processes

Day 2
SRU Operations:
  • Sulphur Recovery Unit instrumentation and control
  • SRU commissioning and start-up
  • SRU normal operation
  • SRU operation monitoring
  • SRU shutdown
  • SRU hot and cold standby
  • SRU trouble shooting
  • SRU performance testing and analytical
  • SRU process safety

Day 3
Tail Gas Treating and Sulphur processes & storage
For the following processes:
  • SCOT process
  • Superclaus® and Euroclaus® process
  • Sub-dewpoint processes
  • Cansolv®
  • WSA process®
  • Thiopaq®
    • Process Basics
    • Process Description
    • Equipment
    • Operational Aspects
    • Advantages/Disadvantages
    • Alternative Line-Ups
  • Sulphur storage

Programme

Day 1
SRU fundamentals:
  • Introduction and environmental impact
  • Sulphur Recovery fundamentals
    • Claus reaction
    • Modified Claus process
    • Side reactions
    • Sour water stripper gas processing
    • Oxygen enrichment of process air
    • Design variations
  • Sulphur Recovery Unit equipment
    • General design conditions
    • Air blower
    • Air and acid gas preheater
    • Main combustion chamber
    • Waste heat boiler
    • Sulphur condenser
    • Sulphur lock and sulphur piping
    • Process gas reheating (direct and indirect)
    • Reactor
    • Catalyst
    • Sulphur coalescer
  • Tail gas incineration
    • Thermal incineration
    • Catalytic incineration
  • Sulphur degassing
    • Shell sulphur degassing process
    • D’GAASS process
    • Catalytic enhanced degassing processes

Day 2
SRU Operations:
  • Sulphur Recovery Unit instrumentation and control
  • SRU commissioning and start-up
  • SRU normal operation
  • SRU operation monitoring
  • SRU shutdown
  • SRU hot and cold standby
  • SRU trouble shooting
  • SRU performance testing and analytical
  • SRU process safety

Day 3
Tail Gas Treating and Sulphur processes & storage
For the following processes:
  • SCOT process
  • Superclaus® and Euroclaus® process
  • Sub-dewpoint processes
  • Cansolv®
  • WSA process®
  • Thiopaq®
    • Process Basics
    • Process Description
    • Equipment
    • Operational Aspects
    • Advantages/Disadvantages
    • Alternative Line-Ups
  • Sulphur storage

REGISTRATION

Course name:Sulphur Recovery & Tail Gas Treating
Course date:16-17 April 2025
Delegate Details
Cancellations & Substitutions:

If you are unable to attend the course you can make a substitution. All substitutions and name changes must be received in writing by mail or e-mail no later than one week before the first course date. For cancellations received in writing after the course fee is paid and no later than 21 days before the course start date, Petrogenium will issue a credit note to be considered as a down payment for any Petrogenium courses during next 12 months. For cancellations received after 21 days before the course start date, the course material will be sent but no fees will be refunded.
Programme Changes:

The course content may be subject to changes due to unforeseen circumstances. Petrogenium reserves the right to change the venue and/or lecturers, and to cancel the course, notifying the registrant 30 days before the first course date. Petrogenium accepts no responsibility for any loss or damage to property belonging to, nor for any personal injury incurred by, attendees at our training courses, whether within the training course venue or otherwise.